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Industrial Packed Bed Tower Scrubber

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MOQ : 1 Unit

Industrial Packed Bed Tower Scrubber Specification

Measurement
Based on Air Flow and Mass Transfer Efficiency

Usage & Applications
Gas Absorption, Fume Extraction For Chemicals, Pharmaceuticals, Dyes, Steel, Foundry, Textile, Fertilizer, Food, Paint, and other industries

Power Source
Electric

Automation Grade
Semi-Automatic / Automatic (customized)

Scrubber Type
Vertical Packed Bed Scrubber

Sensor Type
Gas Sensor / pH Sensor (Optional)

Air Flow
500 - 100000 m/hr

Efficiency
>95%

Temperature
Up to 60C normal, custom options available

Orientation
Vertical

Instruments Type
Industrial Gas Scrubbing Equipment

Product Type
Industrial Packed Bed Tower Scrubber

Material
Polypropylene (PP), Mild Steel (MS), or FRP as per requirements

Cooling System
Wet Scrubbing System

Noise Level
<75 dB

Reactor Thickness
6-12 mm (depending on capacity and material)

Processing Time
Continuous

Capacity
500 m/hr to 100000 m/hr

Voltage
415 V

Weight
800 kg to 2500 kg (depending on size and material)

Dimension (L*W*H)
Customized; Typically 1000 x 1000 x 4000 mm and above

Surface
Smooth, corrosion resistant

Number of Beds
Single / Double as per requirements

Packing Material
PP Pall Rings/Plastic Rachet Rings/ceramic saddles

Design Pressure
Atmospheric

Recirculation Pump
Corrosion Resistant, Polypropylene

Maintenance
Low, easy access for inspection

PH Control System
Optional Automatic PH Dosing

Compliance
CPCB and local pollution control norms

Mist Eliminator
PP / FRP Mesh Pad

Inlet/Outlet Connection Size
Customized as per clients duct size

Installation
Vertical, outdoor or indoor

Drainage System
Integrated With Sludge Drain Line

Level Indicator
Provided On Recirculation Tank

Internal Media Support
PP Grids / Stainless Steel, As Per Fluid Compatibility

Industrial Packed Bed Tower Scrubber Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Month

Delivery Time
20-25 Days

Sample Available
Yes

Sample Policy
Contact us for information regarding our sample policy

Main Domestic Market
All India

About Industrial Packed Bed Tower Scrubber

We are a noted manufacturer of Industrial Packed Bed Tower Scrubber in the market. This is a versatile and reliable system which serves the widest variety of processes. This scrubber is highly recommended for the efficient removal of inorganic gases, fumes and odors, and is particularly appropriate where gas streams have extreme pH. Industrial Packed Bed Tower Scrubber is well suited for use as primary systems and is also used in a series where there are multiple contaminant gas streams. We strive to install it safely at the clients end.

PACKED BED TOWER SCRUBBERS:

1) For Gaseous Emission NOX, SO2, Cl2 and others
2) Acid fumes HCL, HNO3, H2SO4, XHF

Design Criteria:

The versatile and reliable packed bed scrubber can be used for several processes. This system is used all over the world.
This system can efficiently remove inorganic gases, fumes and odors, and is apt where gas streams have extreme pH. This system can be used as primary or secondary system in a series where there are many contaminant gas streams.

CFM / CMH:

Air flow through the system based on Cu. ft/ min or M3/ hr. By analyzing emissions, continuous or fugitive, it is easier to determine the quality of air.

Material of Construction:
Our company can design and install Packed Bed Tower Scrubber in line with the PCB norm. The system is fabricated using following materials:

PP / FRP
FRV
FRP
PVC / FRP
PVDF/ FRP

This Packed Bed Tower Scrubber comes with incredible aesthetics and service factor.

Operational Efficiency:

These factors must be considered while calculating removal efficiency:
1) Contaminant solubility
2) Contaminant flow composition
3) Chemistry that will react with contaminants
4) Velocity
5) HTU (height transfer unit) factors needed for specified removal efficiency
6) Liquid to gas ratio20-25
7) Reaction speed

System Design:

A. Scrubber body, fabricated standard in intervals from 400 mm. through 4000 mm diameter
B. Mist eliminator
C. Recirculation piping system
D. Recirculation liquid distribution spray nozzle system
E. Recirculation pumps
F. Packing media, 1 or 2 diameter for most applications
G. Packing support grid
H. Recirculation tank
I. Scrubber inlet
J. Recirculation sump level control system
K. Clear packing fill door

Advanced Gas Absorption Performance

Engineered with highly adaptable internals and packing media, the vertical packed bed scrubber achieves gas removal efficiencies higher than 95%. Its robust drainage, integrated sludge lines, and corrosion-resistant components guarantee long-term reliable operation, while the design allows for custom sizing and bed configuration for a wide spectrum of industrial applications.

Versatile Applications and Materials

This scrubber is ideal for gas absorption and fume extraction across chemical, pharmaceutical, dye, steel, textile, fertilizer, food, and paint industries. Construction options include polypropylene, mild steel, or FRP, ensuring chemical compatibility and corrosion resistance. The flexible design accommodates varying air flows and multiple operational environments.

Easy Maintenance and Monitoring

Routine inspection and servicing are simplified by easy-access maintenance points, level indicators on the recirculation tank, and corrosion-resistant pumps. Optional automation, pH sensors, and gas sensors enable tailored process control, granting precise monitoring and reduced manual intervention, all while ensuring adherence to stringent pollution norms.

FAQs of Industrial Packed Bed Tower Scrubber:

Q: How does the packed bed tower scrubber remove harmful gases from industrial exhaust?

A: The scrubber removes gases and particulates by passing contaminated air through beds packed with rings or saddles, where intensive gas-liquid contact occurs. Pollutants are absorbed or neutralized as the air rises through layers of media, and clean air exits the system. Optional pH dosing optimizes chemical reactions for specific contaminants.

Q: What industries can benefit from installing this industrial scrubber?

A: Industries such as chemicals, pharmaceuticals, dyes, steel, foundries, textiles, fertilizers, food processing, and paints can benefit. The system is engineered for applications involving gas absorption, fume extraction, and removal of hazardous airborne pollutants.

Q: Where can the packed bed tower scrubber be installed?

A: The unit is designed for both indoor and outdoor locations, accommodating vertical installation to suit available plant space and process layouts. Installation can be customized to fit specific site and duct connection requirements.

Q: What maintenance features make this scrubber easy to service?

A: Key maintenance features include low-maintenance corrosion-resistant pumps, integrated sludge drainage, easily accessible inspection points, and clear level indicators on the recirculation tank. These attributes reduce downtime and ensure reliable operation.

Q: When is automatic pH control or monitoring recommended for the scrubber system?

A: Automatic pH control is advisable when scrubbing acidic or alkaline gases, as it ensures optimal neutralization and reaction efficiency. pH sensors and automated dosing maintain consistent process conditions with minimal operator involvement.

Q: What are the main benefits of using this packed bed scrubber?

A: The scrubber delivers high removal efficiency (>95%), long service life, adaptability to corrosive environments, and compliance with pollution norms, all with low noise levels and continuous operation. It provides a safe and economical solution for air pollution control.

Q: How is the system customized for different process requirements?

A: Customization includes media selection, number of beds (single or double), construction material (PP, FRP, MS), dimensioning, inlet/outlet sizing, and automation optionsensuring compatibility with specific gases, flows, temperatures, and site layouts.

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